Sonotronic Nagel GmbH
Ultraschall Technologie

Exhibition hall A4 – Booth A4-4104


Contact

Sonotronic Nagel GmbH
Ultraschall Technologie
Becker-Göring-Str. 17-25
(Industriegebiet)
76307 Karlsbad
Germany

+49 7248 91660

+49 7248 9166144



Product overview

Processing and follow-up machines
  • Stamping machines, perforating machines

Welding machines
  • Sonotrodes
  • Ultrasonic welding machines
  • Thermal contact welding machines

Product Innovations

DNP iSONIC: Ultrasonic handheld welding device

The new DNP iSONIC handheld welding device has an ergonomic design and sturdy cast aluminium housing featuring a quick-change mechanism for the sonotrode. Thanks to the integrated sonotrode cooling system, DNP iSONIC is also suitable for continuous use, e.g. for small series, manual workstations, repairs or finishing tasks.

APPLICATIONS:
- Ultrasonic Welding, Ultrasonic Cutting, Ultrasonic Riveting and Ultrasonic Embossing
- Plastic components, films and textiles

AREAS OF APPLICATION:
- All types of Industries
- Finishing tasks
- Manual assembly stations
- Manual welding tasks

FEATURES:
- Easy-to-use quick-change mechanism for the oscillating units
- Integrated sonotrode cooling system controlled via the handle

HOUSING AND EQUIPMENT:
- Revised, ergonomic design for precise sonotrode guidance
- Sturdy housing made of cast aluminium for harsh operating conditions
- Balancer fastener
- Anti-kink protection of the cable at the inlet into the handheld welding device
- Power supply cable connection via the generator
- Case with room for the handheld welding device, ultrasonic generator and interchangeable tools

FUNCTIONS:
- Sonic ON/OFF
- Cooling air ON/OFF

DNP iSONIC: Ultrasonic handheld welding device
DNP iSONIC: Ultrasonic handheld welding device

Product group:

Welding machines


Contact

Ms. Svenja Bornholdt

+49 7248 9166 232


Ultrasonic components for processing plastics

SONOTRONIC offers the complete range of ultrasonic components for processing plastics. We develop and manufacture them in our own workshops.

Ultrasonic generators:
Our generators are designed for the more stringent requirements of high-performance ultrasonic applications and enable a fast and precise process control.

Converters:
SONOTRONIC offers a large number of converter types in order to achieve the best results for each application. The converters transform the electrical oscillations produced by the ultrasonic generator into mechanical sound waves.

Boosters:
SONOTRONIC’s programme of components includes boosters (amplitude transformation units) for ultrasonic frequencies of 20, 30 and 35 kHz in different transformation ratios.

Sonotrodes:
The sonotrodes conduct the ultrasonic oscillation into the workpiece. We individually tailor-make the sonotrodes for the respective application and to meet customer requirements and use the Finite Element Method (FEM) for their development.

Anvils and holding tools:
Anvil and holding tool are steady bearings for the sonotrode and hence an important constituent of the welding process.

We offer our ultrasonic components for sale as single and spare parts and even install them in our ultrasonic systems and standard and special machines. This guarantees excellent quality and the best product characteristics.

Ultrasonic components for processing plastics
Ultrasonic generators


Product group:

Tools, parts and components


Contact

Ms. Svenja Bornholdt

+49 7248 9166 232


Ultrasonic roll seam module supported at both ends

The SONOTRONIC roll seam module, supported at both ends, is used for continuous welding and for Cut&Seal in textile processing, in various industrial sectors. It can easily be incorporated in existing and new machine concepts and is made up of three components: the roll seam sonotrode module (with roll seam sonotrode supported at both ends), the anvil module (exchange anvil) and the control module.

Advantages:
- The application force can be adjusted by electro-pneumatic pressure control valve
- Circumferential speed of the sonotrode and anvil unit is regulated by a master-slave coupling
- Fan-cooled roll seam sonotrode and ultrasonic converter

In the textile industry ultrasonic roll seam units replace conventional sewing machines. Continuous sealing seams and seams with free geometries can be produced. Fabrics from thermoplastic synthetic fibres are then no longer sewn with one thread but are sealed ultrasonically, and because of this no holes are made in the fabric by needle stitches and there is no subsequent taping.

Ultrasonic roll seam module supported at both ends
Ultrasonic roll seam unit for continuous welding and weld separation

Product group:

Welding machines


Contact

Ms. Svenja Bornholdt

+49 7248 9166 232


NC iSONIC: Ultrasonic welding machine with servo drive and open control concept

NC iSONIC is an ultrasonic welding machine with servo drive and open control concept. During the development phase, the modular design of the machine was of special importance to ensure that it can be flexibly adapted to different applications and part dimensions.

The modular concept and the mechanical and control-system-related design ensure that the machine can be used as a wide range of variants, for example as a welding unit, a machine without a base or as a benchtop machine. Optional accessories, such as the acoustic protection hood for small parts where application is noise critical, the pneumatic sliding table for positioning high parts under the sonotrode, or the film feed unit for the protection of sensitive workpiece surfaces against welding marks, can be integrated into the NC iSONIC machine via the interface modules. As a result, the machine can be upgraded at a later stage and, thereby, adapted to a wide range of applications.

Control components from Siemens simplify integration in customer networks thanks to standardized communication. In the PRO version (industrial PC with soft PLC) additional customized functions such as barcode, camera, data evaluation, remote maintenance and future Industry 4.0 applications can be easily implemented. It is also possible to integrate the welding unit, NC iSONIC Unit, without its own PLC in the production system control.

The NC iSONIC can be flexibly deployed and can be integrated in the designs NC iSONIC Integra and NC iSONIC Unit, even in existing or new machine concepts. This is primarily of interest, where series production using precise ultrasonic welding is a must. With our experience in building special machines and the joining of plastics, we support you with our engineering services in both the planning and construction of your installations using our components.

NC iSONIC: Ultrasonic welding machine with servo drive and open control concept
NC iSONIC


Product group:

Welding machines


Contact

Ms. Svenja Bornholdt

+49 7248 9166 232


Additional information


YouTube


Jobs

 

Your tasks:
- Planning and construction of circuit diagrams as well as assembly drawings
- Specification and selection of electrical equipment and components
- Specification and implementation of electrical safety engineering in accordance with statutory directives, regulations, standards and risk analysis
- Collaboration on risk and hazard analysis as well as verification of implemented measures in SISTEMA


Company

SONOTRONIC Nagel GmbH

Becker-Göring-Straße 17-25

76307 Karlsbad

Carolin Oeser

+4972489166330

c.oeser(at)sonotronic.de


Contact Fair

Svenja Bornholdt

Hall A4 – A4-4104


 

Your tasks:
- Sales of special machines as well as ultrasonic components of the division Automotive & Plastics
- Expansion of the business area Automotive and Plastics nationally and internationally
- Independent key account/sales activities from the presentation to the preparation of offers to the conclusion of contracts
- Intensive support of existing customers and independent acquisition of new customers
- Participation in trade fairs
- Preparation of field service tasks from the company headquarters in Karlsbad


Company

SONOTRONIC Nagel GmbH

Becker-Göring-Straße 17-25

76307 Karlsbad

Carolin Oeser

+49 7248 9166-330

c.oeser(at)sonotronic.de


Contact Fair

Svenja Bornholdt

Hall A4 – A4-4104


 

Your tasks:
- Participation in the pre-deployment and post-deployment meetings in Karlsbad-Ittersbach (usually 1x per week)
- Carrying out regular national and international service assignments of short duration
- Commissioning, repair, maintenance, retrofitting and conversion of our special and standard machines
- Analysis and troubleshooting of fault messages
- Preparation of reports and protocols
- User training and technical advice to our customers


Company

SONOTRONIC Nagel GmbH

Becker-Göring-Straße 17-25

76307 Karlsbad

Carolin Oeser

+4972489166330

c.oeser(at)sonotronic.de


Contact Fair

Svenja Bornholdt

Hall A4 – A4-4104